Selected Utility & Industrial Installations
Custom engineered packaged control rooms and structural platforms delivered across utility-scale and industrial environments.
Case Study 01
Power Generation
Delta, Utah
Project Classification
Hydrogen-Transition Utility Generation
Site Overview
The Intermountain Power Plant (1,900 MW) is transitioning from coal to hydrogen-capable gas turbine generation. The IPP Renewed project targets 30% hydrogen fuel at startup, with a long-term goal of 100% hydrogen utilization.
KW Custom Controls provided multi-section modular control room units supporting turbine operations within this next-generation infrastructure.
Technical Scope
Three-section modular enclosure system
Steel column-mounted structural integration
Welded installation to structural integration
Field offloading and alignment
Installation protocol implementation
Weatherstripping and environmental sealing
Multi-shift installation (Section 3 installed at 2AM)
Engineering & Field Notes
Coordination with EPC contractor (Kiewit-TIC)
Hydrogen-ready generation support
Installation sequencing across structural steel framework
On-site lessons learned documentation
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Case Study 02
Power Generation
Warburg, Alberta, Canada
Project Classification
Repower Infrastructure & Warranty Field Support
Site Overview
Part of the “Powering Past Coal” initiative, this repower project required field service, warranty inspection, and corrective action on installed control room systems.
Technical Scope
Split section inspection
Floor plate remediation
MCC hardware replacement
Weatherstripping corrections
Structural touch-up painting
Component coordination with Mitsubishi representatives
Field investigation of panel stability
Quality Assurance Measures
ISN safety compliance
Corporate HSE coordination
On-site hazard analysis
Documentation of corrective actions
Case Study 03
Utility Infrastructure
Austin, Texas
Project Classification
Transportable Substation Control Building
Site Overview
Modular control building fabricated off-site and delivered in two transport sections. Crane-set onto foundation piers and integrated into substation infrastructure in December 2022.
Technical Scope
Prefabricated modular enclosure
Two-truck delivery
Crane-set installation
Exterior mounted HVAC equipment
Platform and stair access integration
On-site service support and corrective detailing
Engineering Considerations
Rapid field placement
Reduced field construction time
Exterior finish correction and protective detailing
Field coordination with Warden Construction
Case Study 04
Oil & Gas
Saudi Arabia
Project Classification
Utility-Scale Gas Turbine Infrastructure
Site Overview
The Qurayyah site consists of 18 gas turbines producing over 2,000 MW of generation capacity. KW Custom Controls provided structural platforms and enclosure systems integrated with GE turbine units at both Qurayyah and Faras power plants.
Technical Scope
18 Gas Turbine Units
2,000 MW installed capacity
GE Unit integration (Units #1, #8, #34)
Platform dimensions: 21'H x 20'6"W x 58'L
Integrated HVAC systems
Structural steel platform fabrication
2,000 MW installed capacity
Engineering Considerations
Extreme desert climate conditions
Utility-scale continuous duty environment
Structural load accommodation for turbine integration
HVAC sizing for enclosure cooling under high ambient temperatures
